Recycled Toner Finds Second Life in Asphalt Mix on Local Roadways

September 6, 2022 by Kate Michael
Recycled Toner Finds Second Life in Asphalt Mix on Local Roadways
Basic Construction Co. auger machine moves Canon Virginia, Inc. Recycled Toner Pellets (RTP) to feeder belt and is dropped onto Basic’s Recycled Asphalt Pavement feeder belt.

NEWPORT NEWS, Va. — Customers who recycle their Canon toner cartridges are contributing to a better earth and could also be providing a better driving experience as a result of a new program to turn waste toner into asphalt for local roadways. 

Canon Virginia Inc., a manufacturer of office and consumer products, sought not only to recycle the plastic and other base materials in toner cartridges through its recycling program, but to find a use for the waste toner as well. 

In the nineties, innovations began in recycling waste printer and copy machine toner into asphalt, but success was limited. Now, in partnership with Basic Construction Co., CVI’s Recycled Toner Pellet project has found a preferred method to reuse these leavings as an additive in asphalt mix approved by the Virginia Department of Transportation.

“After developing the recycling process for the majority of the plastic in the toner cartridges, our engineers and technicians were committed to finding a solution and creating a process for the waste toner,” Thomas Keegan, vice president of Manufacturing Engineering, said. 


“Ten years ago, we didn’t have the environmental movement that we have now. Canon has been a leader in taking responsibility for the products that we produce and making sure that, from cradle to grave, they were dealt with in an environmentally responsible manner.”

Toner is a carbon powder melt-mixed with polymer. In addition to other additives, it usually contains iron oxide, polypropylene, silica, and organic pigment. While waste toner was initially tested as an asphalt colorant and binding agent, methods to incorporate toner as an additive in asphalt mixes are becoming more popular. 


Sydney Australia has been using waste toner in its asphalt since the mid-2010s; the Virginia Department of Transportation approved CVI’s mix, and, according to a patent application filed by the Texas Department of Transportation, which also looked to use waste toner in its asphalt mix, “toner-modified asphalt cement, and asphalt concrete made from the modified cement, both display significantly improved strength and temperature resistance properties relative to unmodified asphalt and asphalt concrete.”

In fact, CVI’s mixes are so popular that 100% of its waste toner, formed into pellets, is being purchased by Basic. The project has also won several awards, including the Judging Committee Award for Sustainability from CVI’s parent company, Canon Inc., headquartered in Tokyo, Japan, and the Outstanding Achievement in Environmental Stewardship from Naturally Newport News, City of Newport News.

The process to make Canon’s recycled toner pellets begins at CVI’s subsidiary, Canon Environmental Technologies, in Gloucester, Virginia. When CETI receives returned toner cartridges from consumers, they are sorted by material type and automatically disassembled or processed to recover base materials, including toner.  

Plastic is repelletized for use in new Canon cartridges, metals are recycled through outside partners, and toner is also pelletized and sent to Basic’s recycled asphalt pavement feeder.


Research has noted that asphalt containing recycled waste toner performs most satisfactorily in warmer climates where high temperature performance is critical and where low temperature performance is less of a concern.

Kate can be reached at [email protected]

A+
a-

In The News

Health

Voting

In The States

Herschel Walker Paid for Girlfriend's Abortion, Report Says

DUNWOODY, Ga. (AP) — Herschel Walker, who has vehemently opposed abortion rights as the Republican nominee for U.S. Senate in Georgia,... Read More

DUNWOODY, Ga. (AP) — Herschel Walker, who has vehemently opposed abortion rights as the Republican nominee for U.S. Senate in Georgia, paid for an abortion for his girlfriend in 2009, according to a new report published late Monday. The candidate called the accusation a “flat-out lie” and said he... Read More

October 3, 2022
by Dan McCue
Youngkin Releases ‘All-of-the-Above’ State Energy Plan for Virginia

LYNCHBURG, Va. — Virginia Gov. Glenn Youngkin unveiled his “2022 Energy Plan” for the state on Monday, adopting an “all-of-the-above”... Read More

LYNCHBURG, Va. — Virginia Gov. Glenn Youngkin unveiled his “2022 Energy Plan” for the state on Monday, adopting an “all-of-the-above” approach that includes natural gas, renewable energy, hydrogen and, most notably, nuclear power to meet the state's current and future energy needs. He went on to... Read More

October 3, 2022
by Dan McCue
Solicitor General’s Input Sought on Climate Suits Against Energy Companies

WASHINGTON —The Supreme Court on Monday asked the solicitor general’s office to weigh in on a dispute over which courts... Read More

WASHINGTON —The Supreme Court on Monday asked the solicitor general’s office to weigh in on a dispute over which courts — state or federal — can hear climate litigation against fossil fuel companies. The request comes as the justices consider whether to review a 10th U.S.... Read More

Shying From Trump, Ex-Maine Gov. Paul LePage Seeks Job Back

YARMOUTH, Maine (AP) — When then-Maine Gov. Paul LePage endorsed Donald Trump in 2016, he credited himself as a prototype... Read More

YARMOUTH, Maine (AP) — When then-Maine Gov. Paul LePage endorsed Donald Trump in 2016, he credited himself as a prototype for the insurgent presidential candidate. "I was Donald Trump before Donald Trump became popular, so I think I should support him since we are one of... Read More

GOP Attacks Georgia's Abrams on Voting as Judge Rejects Suit

ATLANTA (AP) — When Democrat Stacey Abrams narrowly lost the Georgia governor's race to Republican Brian Kemp four years ago,... Read More

ATLANTA (AP) — When Democrat Stacey Abrams narrowly lost the Georgia governor's race to Republican Brian Kemp four years ago, she didn't go quietly. She ended her campaign with a nonconcession that acknowledged she wouldn't be governor, while spotlighting her claims that Kemp had used his... Read More

October 1, 2022
by Dan McCue
Election Uncertainty Abounds as Florida Cleans Up From Hurricane Ian’s Fury

TALLAHASSEE — Hurricane Ian’s march through Florida and the Carribean left at least 35 people dead in the Sunshine State,... Read More

TALLAHASSEE — Hurricane Ian’s march through Florida and the Carribean left at least 35 people dead in the Sunshine State, along with another three in Cuba, and caused anywhere from $66 billion to $75 billion in damage, depending on the estimate. But as the cleanup and... Read More

News From The Well
scroll top